Infusion Set Testing

Infusion sets must deliver fluids accurately and safely while maintaining secure connections throughout clinical use. These devices are critical components of intravenous therapy systems, where flow accuracy, leakage prevention, and connection integrity are essential to patient safety.

Testing programmes for infusion sets evaluate flow performance, leakage resistance, and connector compatibility. Alignment with ISO 8536 and ISO 80369 supports the generation of robust, regulator-ready data for global regulatory submissions.

IV infusion bottle with drip chamber and tubing suspended from a medical stand, used for intravenous fluid delivery and infusion therapy.

Why testing is critical for Infusion Sets

Infusion sets operate in controlled clinical environments but must perform consistently under varying pressures and handling conditions. Inaccurate flow delivery or connection failure can directly impact treatment effectiveness and patient safety.

Key challenges include:

    • Ensuring accurate and consistent flow rates
    • Preventing leakage under pressure
    • Demonstrating secure and compatible connections
    • Managing risks of misconnections
    • Supporting packaging integrity and distribution robustness
    • Meeting global regulatory expectations for infusion systems

Comprehensive testing helps identify risks early and provides the evidence required for regulatory approval.

Infusion Set testing services across the device lifecycle

Analytical Chemistry

Material characterisation and extractables and leachables studies support product safety.

Microbiology & Sterility

Bioburden and sterility testing support microbiological safety for sterile infusion products.

Physical & Packaging Testing

Flow rate evaluation, leakage testing, connection integrity testing, and packaging validation support device reliability.

Biocompatibility & Toxicology

ISO 10993 biological evaluation supports safe patient contact.

Consultancy & Scientific Support

Testing strategies and submission support help navigate global regulatory pathways.

infusion sets portrait image

Supporting every stage of the Infusion Set lifecycle

  • Research & Early Development

    Material selection and early flow performance assessments support feasibility and design optimisation.

  • Design Verification

    Flow rate, leakage, and connection testing confirm devices meet design inputs and functional requirements.

  • Design Validation

    Evidence is generated to demonstrate safe and effective use under real-world conditions.

  • Regulatory Submission & Approval

    Testing data supports global regulatory submissions and compliance with recognised standards.

  • Commercial Production & Post-Market Support

    Ongoing testing supports lifecycle compliance, change management, and quality assurance.

Infusion Set standards and regulatory expectations

Testing programmes for infusion sets are typically aligned with:

    • ISO 8536 for infusion equipment
    • ISO 80369 for small-bore connectors and misconnection prevention

Alignment with recognised standards helps ensure robust, regulator-ready data for global submissions.

Partner with Cormica

Integrated testing programmes bring together expertise across microbiology, analytical chemistry, physical testing, and biocompatibility to support infusion system development from concept through to commercialisation. Decades of experience across hundreds of device programmes worldwide help teams generate reliable data and move forward with confidence.

Laboratories near you, supporting global product success

With accredited laboratories in the UK, EU and US, we support pharmaceutical, medical device and combination product manufacturers worldwide. Local support combined with global quality, delivered by teams who understand your regulatory requirements.

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